Pre-Roll Inserts

Grand Puff insert trays feature precision-molded thermoformed channels engineered specifically for 3 full-gram joints, 5 three-quarter-gram (.75g) cones, 5 half-gram (.5g) dogwalkers, or single pre-roll layouts. Formed from clear, rigid polymer sheet, these drop-in trays isolate each rolled paper within its own cavity wall to eliminate joint-on-joint friction, sidewall creasing, and filter tip flattening during transit.

• 3 Full-Gram Insert (5.05" x 2.36" x 0.62"): Formatted for three 109mm king-size or 98mm 1 1/4 size rolled joints.
• 5 .75-Gram Insert (4.31" x 2.87" x 0.66"): Accommodates five medium-format 84mm or 98mm pre-rolls.
• 5 Half-Gram Insert (4.02" x 2.80" x 0.53"): Sized for five 70mm dogwalker or 84mm short-format pre-roll cones.
• Single Pre-Roll Insert Tray: Holds a single 109mm or 84mm pre-roll securely inside slender pouch formats.

Thermoformed insert trays are clear non-CR structural holders and must be paired with the Bag King Child-Resistant Stand Up Pouch (7.5" x 3.5") to meet legal dispensary standards. Dropping the loaded insert inside this certified outer pouch completes a compliant two-piece packaging assembly that satisfies Title 16 CFR 1700.20 and ASTM D3475 child-resistance protocols while establishing a smell-proof barrier.

To cross-reference specific dispensary packaging rules across legal states, review our State Compliance Regulations Guide or verify cone dimensions using our Pre-Roll Sizing Chart.

Molded channel shoulders guide rolled joints straight into individual tray slots without paper catching or filter crutch binding. Once technicians drop the filled cones into place, the perimeter flange snaps down to lock the tray before sliding into the outer pouch or paperboard sleeve. This eliminates manual joint straightening, accelerating shop-floor throughput while keeping flower dust contained.

Facilities looking to automate packaging lines further can utilize our In-House Label Application Service Page to apply variable batch data and strain labels onto outer pouches before tray insertion.

Grand Puff insert trays drop cleanly into custom paperboard sleeves, tin boxes, and rigid display cartons for high-end dispensary retail presentation. Enclosing the protective polymer tray inside a custom-printed paperboard sleeve creates a retail-ready multi-pack featuring full-bleed artwork, foil stamping, and tactile finishes.

To design custom outer packaging for multi-pack product lines, explore options on our Custom Printed Wholesale Mylar Bags Page or build hard boxes via our Custom Printed Rigid Boxes Service Page.

Unfilled polymer clamshells nest tightly inside master shipping cartons, packing 1,000 units per box to maximize pallet stack density. The lightweight polymer construction adds minimal tare weight to freight shipments, significantly lowering per-unit inbound LTL transit costs compared to shipping fully assembled rigid boxes or heavy plastic cases.